Product Type: High Voltage

HX Series – High-Voltage Contactors

Hermetically sealed High-Voltage DC Contactors are the world’s smallest UL508-approved contactors for 1000V high-voltage switching. Since first introducing the ceramic seal in 2006, Sensata | Gigavac sealed contactors have become the preferred choice for any application requiring sealed switching. Utilizing a hermetical seal means these high-voltage contactors exceed the sealing requirements of IP67 and IP69.

Going beyond hermetic sealing, the HX Series can withstand the rigors of virtually any harsh environment whether underwater or in the desert sun. The HX Series of High-Voltage Hermetically Sealed Contactors are particularly suited for inverter systems, battery packs, and combiner boxes in solar or wind power systems.

Applications

  • Energy Storage System
  • DC fast charging
  • Photovoltaic controls

Latching – Bi-Stable High-Voltage Relays

Latching relays provide a unique feature that can be used in any basic relay form, SPST, SPDT, or DPDT. Most relays and contactors are considered “fail-safe.” Fail-safe relays require coil power applied continuously to make sure the relay is switched. Once coil power is removed the moveable contact in a fail-safe relay returns to its default position.

Latching relays require a momentary coil pulse to change the position of the moveable contact. Continuous coil power is not required to keep the relay in a particular switched state. When the application circuit needs to switch a latching relay, it sends a pulse to the coil to change the moveable contact position.

Click here for an Industrial High-Voltage Relay Application and Design Guide.

S Series High-Voltage Relay

Sensata’s S series relay was developed for the high-voltage ATE market, where printed circuit board space is at a premium. The S series high voltage relay offers a 3kV or 5kV* isolation performance in a 30mm package.

Low contact resistance, through the use of Rhodium contact reed switches, makes the S series suitable for many high voltage applications at DC and low frequency, where performance and reliability are paramount.

Features

  • Compact footprint
  • Designed specifically for High Voltage ATE
  • Rhodium contacts for Low Contact Resistance
  • 3kV or 5kV* Isolation between contacts and 5kV isolation between contacts and coil
  • Excellent lifetime characteristics

Applications

  • Medical equipment
  • Renewable solar energy
  • Test equipment

Click here for a datasheet.

Click here for a relay selection guide.

S8 Series Miniature High-Voltage Relay

The S8 series is a miniature high-voltage reed relay for applications where space saving is a prime consideration.

The coil pins are positioned near the center of the relay while the contact pins are near the ends to give improved isolation between the high-voltage contacts and the low-voltage coil.

Features

  • Space saving package
  • Isolation Voltage across contacts 4kV or 5kV (dependent on coil voltage)
  • Isolation Voltage 7kV contact to coil
  • 2.5A carry current
  • Up to 1000V switching voltage

Applications

  • Defibrillators
  • MRI scanners
  • Cardiac ablation
  • EV fast charging
  • Solar power inverters

Click here for a datasheet.

Click here for a relay selection guide.

D Series High-Voltage Relay

Very high isolation voltages, up to 15kV, are achieved through the use of high vacuum reed switches with either rhodium or tungsten contacts and make these relays suitable for high-reliability applications.

The rhodium contact relays have low contact resistance, while the tungsten contact relays can switch to higher voltages. PCB or panel mount, via nylon studs, versions are available. Connection options for the HV include PCB, solder turret (wire wrap), flying lead, and 0.25” spade terminals.

Features

  • 10kV or 15kV Isolation
  • Low contact resistance
  • PCB or panel mount
  • HV connections via flying leads, solder turret (wire wrap), or 1/4” spade terminals
  • Excellent AC characteristics

Applications

  • Cardiac defibrillators
  • Test equipment
  • High-voltage power supplies

Click here for a datasheet.

Click here for a relay selection guide.

DCNLR Series – High-Voltage DC Contactors

Ideal for safely disconnecting DC energy sources in 48V applications that require continuous run time, the DCNLR Series 60V DC Max Contactor Relay features an IP67 rating for protection against water and dust common in harsh environmental conditions. The remote-operated contactor has a space-saving design and can be easily installed in any orientation, making it simple to incorporate into battery electric vehicles (BEV), hybrid electric vehicles (HEV), material handling equipment, telecom power supplies, battery energy storage systems, construction machinery, heavy-duty trucks, buses, and more. Configurations of the DCNLR Series remote DC contactor come with a continuous current rating of either 100A or 200A. The 200A DCNLR Series contactor models feature a 12V, 24V, 48V, or 60V coil, while the 100A models are available with a 12V, 24V, or 48V coil.

Features & Benefits

  • Available with a continuous current rating of 100A or 200A
  • Thermoplastic housing and an IP67 rating enable use in harsh automotive environments and heavy equipment applications
  • Remote-operated, space-saving design can be easily mounted in any orientation
  • Main contacts are rated for 48V (typical) and 60V (max)
  • Common coil voltage options of 12V, 24V, 48V, and 60V
  • Nonpolarized copper alloy main contacts
  • Integral coil suppression

Applications

  • Battery Electric Vehicles
  • Hybrid Electric Vehicles
  • Material Handling Equipment
  • Telecom Power Supplies
  • Battery Energy Storage Systems
  • Construction Machinery
  • Heavy-Duty Trucks
  • Buses

Click here for a datasheet.

DCNLM Series – High-Voltage DC Contactors

The DCNLM Series 48V High-Current DC Contactor Relay is available with up to 400A contact switching capability as well as multiple coil voltage options to suit a wide variety of stationary applications, including use in electrical control systems for communication power supplies, industrial machines, and uninterruptible power supplies (UPS).

The DCNLM normally open, high-current DC contactor features 48V nonpolarized main contacts and is available in single-coil and double-coil configurations.

Features & Benefits

  • Available with up to 400A contact switching capability
  • Main contacts are rated for 48V (typical) and 60V (max)
  • Coil voltage options include 12V, 24V, 48V, and 60V
  • Available in single-coil and double-coil configurations
  • Normally open, monostable relay design
  • Nonpolarized main contacts

Applications

  • Communication Power Supplies
  • UPS

Click here for a datasheet.

DCNLB Series – High-Voltage DC Contactors

Designed for the electric control systems of communication power supplies, uninterruptible power supplies (UPS), engineering machines, and more, the DCNLB Series 48V High-Current DC Contactor Relay is a normally closed relay that is available in single-coil and double-coil configurations. The high-current contactor relay is also available with coil voltage ratings of 24V, 48V, and 60V to suit various stationary applications.

Features & Benefits

  • Up to 400A continuous current rating for high-current contact switching
  • Able to make and break up to 1600A
  • Main contacts are rated for 48V (typical) and 60V (max)
  • Coil voltage options include 24V, 48V, and 60V
  • Normally closed, monostable relay design
  • Available in single-coil and double-coil configurations
  • Nonpolarized contacts

Applications

  • Communication Power Supplies
  • UPS

Click here for a datasheet.

DCNLJ Series – High-Voltage DC Contactors

The DCNLJ Series Max High-Current High-Voltage DC Contactor Relay is designed for high-current contact switching in electric control systems of communication power supplies and uninterruptible power supplies (UPS) as well as other industrial and vehicle applications.

This normally open relay comes in a variety of configurations to suit your application requirements. Polarized models with main contacts rated for 96V (110V max) and nonpolarized models with main contacts rated for 48V (60V max) are available with a continuous current rating of 125A, 200A, or 250A.

Available coil options for the DCNLJ contactor relay vary depending on the model’s continuous current rating and include 12V, 24V, 48V, and 60V.

Features & Benefits

  • Available with a 125A, 200A, or 250A continuous current rating for high-current contact switching
  • Main contacts rated for 48V typical (60V max) or 96V typical (110V max)
  • 48V units have nonpolarized magnets and 96V units have polarized magnets
  • Single-pole, single-throw (SPST), normally open contact arrangement
  • Coil rating options include 12V, 24V, 48V, and 60V (availability varies with the unit’s continuous current rating)
  • Robust standard industrial footprint

Applications

  • Communication Power Supplies
  • UPS
  • Material Handling
  • Industrial Machinery

Click here for a datasheet.

DCNLH Series – High-Voltage DC Contactors

The DCNLH magnetically latching DC Contactor Relay is ideal for high-current electric control systems of communication power supplies, forklifts, uninterruptible power supplies (UPS), machinery, and more.

This magnetic latching, bistable relay is available with coil voltages of 12V, 24V, 48V, or 60V to meet the requirements of various applications.

Features & Benefits

  • Up to 200A continuous current rating for high-current contact switching
  • Up to 800A make break rating
  • Main contacts are rated for 48V and 96V (typical)
  • Coil voltage options include 12V, 24V, 48V, and 60V
  • Magnetic latching, bistable
  • Robust Standard Industrial Footprint

Applications

  • Telecom and Datacom Power Supplies
  • Material Handling
  • Industrial Control Equipment

Click here for a datasheet.