Posted on November 7, 2019 by Jeff -
Extruded heat sinks are the most common heat sink used for thermal management today. They are manufactured by pushing hot aluminum billets through a steel die to produce the final shape. The most common aluminum alloy is 6063-T5, but other 6XXX alloys can also be examined as needed. When the material is extruded, the initial sticks are 30-40 feet in length and are very soft. The material is stretched by grabbing both ends to produce a straight stick. After stretching, the material can be either air or overaged depending upon the required final hardness of the material. After the aging process, the material is cut to the final length and any final fabrication (holes, pockets, or other secondary machining) can be done. Extruded heat sinks are usually supplied with a “finish” such as anodizing, which can enhance its thermal performance. The heat sinks can also be supplied with a chromate finish which provides some corrosion protection or can be used as a primer before a final paint or powder coating is applied. While each extruded shape is unique to the requirements that it was designed for, extruded heat sinks are the most cost-effective cooling solution. Each shape is engineered to achieve optimal thermal and structural performance. Wakefield Thermal partners with a large list of vendors that ensure that you have the best thermal solution based on your system structure and thermal requirements.
Posted on November 7, 2019 by Jeff -
Wakefield Thermal manufactures both custom and standard electronic packaging solutions. In June 2015, Wakefield Thermal announced an exclusive strategic partnership with Heitec AG, a recognized leader in electronic packaging systems (EPS), to sell, customize, and service the Heitec product line (formerly Rittal) to the North American marketplace.
Wakefield Thermal can modify a customer’s unique specification within a quick turnaround time that separates its broad product line from the rest in North America.
Wakefield Thermal has achieved a leading position in the Rugged COTS packaging marketplace, providing for VME/VME64x, VXS/VPX, VXI, PXI, AdvancedTCA, and MicroTCA, and CompactPCI/2.16 architectures.
Posted on November 7, 2019 by Jeff -
Heat pipes are a transport mechanism to move heat from the hot source to an area where the heat can be dissipated. Heat pipes do not dissipate the heat and are therefore incorporated into many different types of heat sinks as helpers. A heat pipe is a copper tube with an internal wick structure that is sealed on both ends with a small amount of water inside. As heat is applied to the pipe, the water will boil and turn into a gas, which then travels to the colder section of the heat pipe where it condenses back to a liquid. It is the evaporation and condensing of the water that forms a pumping action to move the water (and thus the heat) along the pipe.
There are many types of wick structures that can be used within the heat pipe and they are generally classified as grooved, mesh, powder, and hybrid. A grooved heat pipe is a copper tube with a series of shallow grooves around the internal perimeter of the heat pipe. While the water is a liquid it travels in the grooves, and while it is a vapor it travels in the open space of the pipe. Grooved pipes can be used in horizontal orientations, but are very limited in performance if used about 15° out of horizontal.
A mesh heat pipe is a smooth-walled copper tube with a woven copper mesh installed along the interior of the pipe. The mesh is designed to remain in contact with the walls of the pipe in areas where the pipe may be bent or flattened. Mesh pipes can be used horizontally and about 30° out of horizontal orientations.
A powder wick heat pipe can also be known as a sintered heat pipe. During the manufacturing process a mandrel is installed in the center of the pipe and copper powder is poured into the pipe around the mandrel. After the powder is sufficiently packed, the parts are placed into a sintering oven. Once at temperature, the copper powder will stick to the pipe and to itself, forming lots of internal pockets like a sponge. Because of the small pocket sizes, sintered pipes can efficiently move the water and can be used horizontally, vertically, and at all points in between, including upside down.
The performance (amount of heat that can be transferred) of a heat pipe is a function of its length, diameter, wick structure, and overall shape. The larger the diameter, the more power that can be transported, but the longer the length, the less capable the pipe. Sintered heat pipes are better than meshed, which are better than grooved. Heat pipes can be bent and flattened in order to move the heat where needed or to fit into smaller spaces, but these types of modifications impact the total heat that can be transported. In cases where the amount of heat needed to be transported is too great for a single pipe, multiple pipes can be used in parallel and series to move more heat over greater distances.
Posted on November 7, 2019 by Jeff -
Liquid cooling is just like forced convection in that fluid is forced through the system by an external source like a pump. While most applications use water or water/glycol mixtures as the primary fluids, any liquid can be used, including liquid refrigerants, fluorocarbons, gasoline, hydraulic fluid, or oil to name a few. Liquids are more efficient than forced air because the specific heat of liquid is higher than the specific heat of air and just like forced air cooling, liquid cooling is most efficient if the fluid is turbulent. However, turbulent flow puts a strain on the pump.
Various methods of construction can be used on liquid cold plates to minimize the strain of the pump and still achieve the required thermal performance. These methods of construction are evaluated by Wakefield Thermal engineers to find the minimal cost that still meets the required performance.
Posted on November 6, 2019 by Jeff -
The MT is an environmentally sealed rocker switch that is actuated with a rocking motion. Multiple single functions available. Various contact materials that allow usage from dry circuit applications up to 4 A. This sealed rocker switch comes in a single-pole double-throw (SPDT switch) package and is available in two or three positions; momentary and maintained functions.
Features
- Environmentally sealed to IP68
- Multiple single-pole functions available
- Various contact materials that allow for usage from dry circuit applications up to 6 A 125 VAC, 3 A 250 VAC.
- Panel cut-out dia. 17.65 (.695)
- Matte black (std) or bright chrome finish
- Solder lug or straight PC terminals
Posted on November 6, 2019 by Jeff -
Designed for harsh environments, KH series rocker switches are protected against accidental actuation with a protection guard. Featuring IP69K front panel sealing as standard, the KH series is the most robust product of the K range. Due to its panel seal, this series is perfectly adapted to the harshest environments (high-pressure cleaners, dust, salt spray, etc.). The KH series is available illuminated and non-illuminated, with numerous symbols and rocker colors, to meet customer requirements at best.
Features
- Protected against accidental actuation
- Wide choice of colors
- Laser-etched or pad-printed symbols
- Illuminated or non-illuminated
- Sealed to IP69K
Posted on November 6, 2019 by Jeff -
The widest range in miniature toggle switches diameter 6,35 mm available in a wide range models & amp options.
Features
- 17 actuators including toggles, paddle levers, and locking levers in different lengths.
- 5 contact materials from dry circuit to 6A 125VAC and high inrush up to 120A 2 ms.
- 8 functions including maintained and momentary versions
- 1 to 4 pole configurations.
- 12 terminal types including 9 for PC board mounting. Other types include quick-connect and wire-wrap.
- 3 types of finish including military black
- 4 approvals (UL – CSA – VDE – CECC)
- 4 types of sealing for terminal or front panel requirements.
- Numerous accessories available for actuator and bushing options.
Posted on November 6, 2019 by Jeff -
Single- or double-pole configurations available with solder lug, screw, or quick-connect terminals. Toggle switches designed for outdoor applications. Frontal sealing to IP67 and IP69K by a silicone membrane. Rear sealing to IP64 provided by moulded-in terminals.
Features
- Completely sealed switches withstanding 0.1 bar pressure
- Frontal sealing to IP67 and IP69K by a silicone membrane (for sealed panel mounting, add washer U60)
- Rear sealing to IP64 provided by moulded-in terminal inserts
- Approved to European standards CECC 96000
- 3 types of terminals
- Many lever styles available
Posted on November 6, 2019 by Jeff -
Heavy-duty safety switch with dia. 34 mm red anodized actuator, designed for heavy-duty applications. Features IK10 impact resistance, IP65, IP67 & IP69K frontal sealing, and compliant with EN 60947-5-1 certification. Push-pull ON-ON function.
Features
- Metal product with dia. 22 mm bushing (market standard)
- 100,000-cycle mechanical life
- IK10 Impact resistance, no axis deformation even if exposed to major shocks
- Sealed to IP65, IP67 & IP69K
- Lower behind-panel depth
- Locked/unlocked status indicator
- Customizable actuator and bezel (color, shape, marking)
Posted on November 6, 2019 by Jeff -
Illuminated or non-illuminated momentary action pushbuttons for harsh environments, sealed to IP67 and IP69K (non-illuminated models). Round or square actuator, available in many different colors. Numerous terminal options, gold plated silver contacts.
Features
- Normally open (NO) or NC/NO combined (non-illuminated only)
- Variety of terminal options
- Flat round actuator for optional marking
- High brightness illumination
- Tin plated LED terminals
- Operating temperature: -40 °C to +85 °C (-40 °F to 185 °F)
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